hiniaky
Junior Member
Have a good day guys!
I had already said that I was into making a draft of intermittent extension for my '04 FZ6_S which had mounted v35 GIVI luggage (with its well-known problem of rear side-lights)
Well, I set to work and after thinking, measure, see, do and test cardboard models arrived at the design seemed most optimal for my course! )
This:
... and once made is such that:
The reason for the pieces "ring" is that the gap side-light supports is 5 mm thick and I didn't want to use 5 mm plate (too big!) but 2 mm, thus reinforcing the position and no intermittent movement when mounted on the workpiece.
Step 1:
Obviously, remove the old flashing and cut their corresponding cables and then make the joint extension. I cut it in the area closest to conextores found in the "handle" side with the seat.
Step 2:
Using a paper template, locate the attachment points.
Well be such that points 1 and 3 (enough for me)
I have withdrawn the ID Sheet to work better and because later we do a hole ...
Step 3:
We mark on the metal mounting points and proceed to drill. I used bolts M6 in my tool box with locking nuts.
Step 4:
As if the drill has gone a bit, position the piece again and check / mark the drill to make the plastic part of the bike.
Ready then to make the hole:
Step 5:
We turn now to mount the flash on the piece that we have made, taking into account the order of the pieces: the piece "big" goes between the flash and the annulus, in the right or left, they are different.
Okay, let's see where we pass the cables ...
Step 6:
I made the extension of the cables, about 200 mm or much. In my case I used soldering and heat shrink shrinkable so the cable cross-section will not increase too much as I use the same tray as the original cable, which is quite thin.
If you use fastons or similar, I think you have to find an alternative cable entry.
V'ssssssssss and hugs!
I had already said that I was into making a draft of intermittent extension for my '04 FZ6_S which had mounted v35 GIVI luggage (with its well-known problem of rear side-lights)
Well, I set to work and after thinking, measure, see, do and test cardboard models arrived at the design seemed most optimal for my course! )
This:
![soporteintermitentesfz6.jpg](/proxy.php?image=http%3A%2F%2Fa.imageshack.us%2Fimg5%2F7544%2Fsoporteintermitentesfz6.jpg&hash=fc62b655f17556c0efde43344bfec113)
![planom.jpg](/proxy.php?image=http%3A%2F%2Fa.imageshack.us%2Fimg340%2F769%2Fplanom.jpg&hash=36afb44d8f28eec89e351ce8057ef4a1)
... and once made is such that:
![dsc09447s.jpg](/proxy.php?image=http%3A%2F%2Fa.imageshack.us%2Fimg294%2F333%2Fdsc09447s.jpg&hash=a044f4ab68cadb28fe5cdf799ecfc9aa)
The reason for the pieces "ring" is that the gap side-light supports is 5 mm thick and I didn't want to use 5 mm plate (too big!) but 2 mm, thus reinforcing the position and no intermittent movement when mounted on the workpiece.
Step 1:
Obviously, remove the old flashing and cut their corresponding cables and then make the joint extension. I cut it in the area closest to conextores found in the "handle" side with the seat.
Step 2:
Using a paper template, locate the attachment points.
![dsc09446tc.jpg](/proxy.php?image=http%3A%2F%2Fa.imageshack.us%2Fimg204%2F5804%2Fdsc09446tc.jpg&hash=cace9fed29c9860416a45b92c58335fd)
Well be such that points 1 and 3 (enough for me)
![dsc09445k.jpg](/proxy.php?image=http%3A%2F%2Fa.imageshack.us%2Fimg835%2F2666%2Fdsc09445k.jpg&hash=6d8fe6b8b7b456d6bac294d250a955f1)
I have withdrawn the ID Sheet to work better and because later we do a hole ...
Step 3:
We mark on the metal mounting points and proceed to drill. I used bolts M6 in my tool box with locking nuts.
![dsc09448.jpg](/proxy.php?image=http%3A%2F%2Fa.imageshack.us%2Fimg818%2F6866%2Fdsc09448.jpg&hash=bd4fa0c7bffd73abe2e00c0adea068f1)
![dsc09449.jpg](/proxy.php?image=http%3A%2F%2Fa.imageshack.us%2Fimg689%2F5619%2Fdsc09449.jpg&hash=e7d8c97eafd8be4931e6cedd0b56daf8)
Step 4:
As if the drill has gone a bit, position the piece again and check / mark the drill to make the plastic part of the bike.
![dsc09451d.jpg](/proxy.php?image=http%3A%2F%2Fa.imageshack.us%2Fimg248%2F7628%2Fdsc09451d.jpg&hash=2d14035a6363270f1868a2140fd5a159)
Ready then to make the hole:
![dsc09452zl.jpg](/proxy.php?image=http%3A%2F%2Fa.imageshack.us%2Fimg10%2F4167%2Fdsc09452zl.jpg&hash=cf69aa1d5d8808c9443eda5a5c80b9cc)
Step 5:
We turn now to mount the flash on the piece that we have made, taking into account the order of the pieces: the piece "big" goes between the flash and the annulus, in the right or left, they are different.
![dsc09453r.jpg](/proxy.php?image=http%3A%2F%2Fa.imageshack.us%2Fimg638%2F3719%2Fdsc09453r.jpg&hash=967645515b58e70acdc53952d466ff65)
Okay, let's see where we pass the cables ...
Step 6:
I made the extension of the cables, about 200 mm or much. In my case I used soldering and heat shrink shrinkable so the cable cross-section will not increase too much as I use the same tray as the original cable, which is quite thin.
If you use fastons or similar, I think you have to find an alternative cable entry.
V'ssssssssss and hugs!