Clutch hiw to remove basket

[defected]

Clutch how to remove basket? Help

Please help me!
Fz6s 2007. I did removed central nut and clutch boss but can't take off clutch housing. Somthing is blocking. Please help before summer ends!

Thanks Martin

 

[TownsendsFJR1300]

Re: Clutch how to remove basket? Help

Here's the parts fisch for the clutch:

Yamaha Motorcycle Parts 2007 FZ6 - FZS6W CLUTCH Diagram

If you look at the rear of the main clutch, part #1, you'll see a chain sprocket. There should be a chain on there
going down to the oil pump. That's probably what your hanging up on. There is no tensioner for that chain so gently lift that
off the sprocket and you should be good to go.

May I ask why your going so deep beyond the clutch basket?

 

[defected]

Re: Clutch how to remove basket? Help

Hi. Thank for quick answer!
Why? When holding clutch and im on 1 gear driving very slowly about 2km/h and playing eith rpm up down can hear noise from there puk puk puk puk or something like that.

 

[defected]

Re: Clutch how to remove basket? Help

Should i lift that chain right behind part #1? How can i do that? There is bot much room to put your hend.

 

[FinalImpact]

Re: Clutch how to remove basket? Help

You may have to Pull the headers, pan and oil pump.
I'm not sure how you could get slack in chain while its attached to the pump unless you can pull the bearing from the basket and let it settle on the shaft. You may have some wiggle room then.

 

[TownsendsFJR1300]

Re: Clutch how to remove basket? Help

That ^^^, or try reaching back with a bent, piece of WIRE coat hanger to lift the chain up.

If the chain is stretched/ worn enough, you may have enough play.

 

[defected]

Re: Clutch how to remove basket? Help

Nobody have dane this yet ? Im the first? Scary
I will try today and later i will update whats goes wrong
Thinking about pulling out the bearing and then will be more room
To play

 

[defected]

Re: Clutch how to remove basket? Help

Eny more ideas before i start digging deeper in the clutch?
It will be no oroblem to put all things together after when i remove oil pump chain?

 

[TownsendsFJR1300]

Re: Clutch how to remove basket? Help

Nobody have dane this yet ? Im the first? Scary
I will try today and later i will update whats goes wrong
Thinking about pulling out the bearing and then will be more room
To play

Its been done many times, we told you what to do...

If we had an audio video it would have helped diagnose your issue.

Right now, its a good visual check that needs to be done...

 

[defected]

Re: Clutch how to remove basket? Help

Ok thanks Scott.
Hope is not raining today

 

[FinalImpact]

Re: Clutch how to remove basket? Help

You may have to Pull the headers, pan and oil pump.
I'm not sure how you could get slack in chain while its attached to the pump unless you can pull the bearing from the basket and let it settle on the shaft. You may have some wiggle room then.

If you have the nut off, removing #15 & 16 may get you the slack needed.

What all is removed now? And why are you into the clutch?

 

[defected]

Re: Clutch how to remove basket? Help

Hi. Thank for quick answer!
Why? When holding clutch and im on 1 gear driving very slowly about 2km/h and playing eith rpm up down can hear noise from there puk puk puk puk or something like that.

 

[defected]

Re: Clutch how to remove basket? Help

But how can i get oil pump chain back?

 

[FinalImpact]

Re: Clutch how to remove basket? Help

You drop it already?
If not, you'll have to snake a wire in there to hold it. Its not going to be easy and of greater concern, knowing its actully on the pump before you start it.

Again, the method is header, pan, oil pickup, oil pump, all come off.

Order a new oring for the pump strainer too. If it sucks air you ruin your engine...

 

[defected]

To chance to get this off. I took out the bearing and still no chance. Is here somone who did it before?

 

[defected]

Even if i remove somehow that chain on the back, how im going to put it back after ?

that wire should remove chain from the back of clutch basket? from pomp is impassible. i don't relay want to remove all to get there.

Its any chance that basket makeing that puk puk noise? is that small wheel behind for oil pomp chain getting loose ? possible ?

Or the puk puk can be only bearing and all on front - bearings and clutch discs and there is no reason go to back becouse there is nothing what can make that puk noise?

 

[FinalImpact]

Did your clutch fiber disc blow out?
If NO, I doubt you find anything wrong with the basket.

You imply that when the clutch is being used to take off, it makes a noise. If this is true, look at that small bearing in the top hat #7 in the drawing / clutch cover.

Clean it and do not oil it. Hold the outer race firmly and push on the inner race as hard as you can AND rotate the inner race. IS IT SMOOTH???
Also, spin it with a light load on it. Hold it by item 8 and spin the hat item 9. Is it noisy or quiet? If noisy and rough, it is likely your noise!!! Replace it!!!

 

[defected]

Did your clutch fiber disc blow out?
If NO, I doubt you find anything wrong with the basket.

You imply that when the clutch is being used to take off, it makes a noise. If this is true, look at that small bearing in the top hat #7 in the drawing / clutch cover.

Clean it and do not oil it. Hold the outer race firmly and push on the inner race as hard as you can AND rotate the inner race. IS IT SMOOTH???
Also, spin it with a light load on it. Hold it by item 8 and spin the hat item 9. Is it noisy or quiet? If noisy and rough, it is likely your noise!!! Replace it!!!

When u holding clutch sifter and playing with acceleration but still holding clutch and accelerating up and down can hear some puk puk puk puk but when i stop and do the same there is no anymore sound. when im on N gear no sound even if im in move or standing still.

 

[FinalImpact]

Common terms:
Clutch fully engaged. When fully engaged you can accerlate and propel the bike forward. The clutch lever is released.

Disengaged. Clutch lever is pulled in, you may shift from neutral to first or take off from a stop by releasing the clutch!

When does the sound occur? When the clutch is engaged or Disengaged?

DID YOU TEST THE BEARING????

It sounds like it only makes noise under load. What is the condition of your chain and sprockets???

Are all of the clutch discs in one piece????? Need to KNOW this!!!

Have you looked at the front drive sprocket? Remove cover!!!

 

[defected]

Disengaged. Clutch lever is pulled in then i get the sound.

chain and sprockets are new.